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Thermolysis launches RCF brand supporting recycled carbon fiber product development | CompositesWorld

Model includes new technologies produced at Performance Manufacturing Center (PMC) in Marysville, Ohio, which is part of Honda hydrogen business strategy that includes Class 8 trucks.

The composite eVTOL developer has now received two key operational certificates required from the FAA to begin operations when Midnight receives type certification. Csm Fiberglass

Thermolysis launches RCF brand supporting recycled carbon fiber product development | CompositesWorld

Ragasco composite cylinders for LPG will become part of Worthington’s Building Products business, while Hexagon/Worthington Enterprises JV will target expanding storage and transport of CNG and hydrogen.

The 19-seat hybrid-electric aircraft was conceived to use composite and metal construction. Aura Aero has signed a PAC with EASA to finalize the framework for its CS-23 category certification.

Brudeli’s patented plug-in Powerhybrid technology will use Hexagon Agility CNG/RNG fuel system with Type 4 tanks, enabling Class 7 and 8 trucks to meet ACT and ACF regulations.  

Final airworthiness criteria provides a solidified path for Archer to achieve type certification for its eVTOL aircraft.

CAMX 2024: Trilion Quality Systems is showcasing the Aramis optical strain gage, a material-independent measurement device with 3D-DIC capabilities.

An Aurora and Boeing team advances its high-speed, vertical lift concept to the preliminary design phase, which features three lift fans, a more refined composite exterior and an uncrewed cockpit.

Nesting, design, GUI and viewing features have been improved or added to the composites design software tool.

Ingersoll Masterprint LFAM printer will be used to produce and demonstrate 100% recyclable tooling that could cut large composite blade development cycles and tooling costs by as much as 50%.

Key structural elements for a 6-meter section of the Airbus biomimetic wing were undertaken by NCC engineering specialists to produce 28 one-off flying parts.

Pioneer in mandrel-based reinforced rubber and composite products, TANIQ offers TaniqWindPro software and robotic winding expertise for composite pressure vessels and more.

Taiwan-based company offers rCF product design and development with significant CO2 emission reductions and certified material traceability.   

CAMX 2024: Closed-cell Elfoam products offered by Elliott Co. of Indianapolis offer a number of benefits, making it flexible from large-volume to one-off composites projects. 

European consortium develops novel processes, sustainable designs through three demonstrators to increase recycled carbon fiber use in transportation applications.

Swedish deep-tech startup Sinonus is launching an energy-storing composite material to produce efficient structural batteries, IoT devices, drones, computers, larger vehicles and airplanes.

Proof-of-concept part used bio-based acrylontrile precursor with same performance as conventional CFRP but with significantly less CO2.

Recent conference in Denver, Colorado, emphasized the tools and knowledge composites manufacturers will need to meet customer and government sustainability goals.

High-angle AFP head featuring MTorres’ latest upgrades advances fabrication of wing skins and covers for the F-35.  

Mel’s ongoing partnership culminates in the development of the Menorquín 42 and Menorquín 54 motor yachts, as well as extension of Sasga’s capacity for 68-foot-length boats.

VacPuc is expanding its range of global distributors to deliver its vacuum pressure measurement solution to the composites market.

GZero opens another location in West Chester, Ohio, to optimize the production of fiber-reinforced 3D printed parts for service bureau customers.

Ultra-lightweight and made of recycled composites, the Eco Bracket cuts weight and cost in half and reduces CO2 emissions, in addition to providing high performance.

CAMX 2024: ColorForm and long fiber injection (LFI) technologies by KraussMaffei support automotive, consumer and other end markets in their quest for high-performance, lightweight parts with aesthetic qualities.

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

CW explores key composite developments that have shaped how we see and think about the industry today.

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

With COVID in the past and passengers flying again, commercial aircraft production is ramping up. The aerocomposites supply chain is busy developing new M&P for an approaching next-generation aircraft program.

Electrification and a focus on sustainability lead to opportunities and innovations in composites, from battery enclosures to structural components and more.

Find out how outsourced, costly tooling can be produced in-house to overcome bottlenecks, reduce costs and protect IP. Agenda: Explore durable casting materials that can be 3D-printed in complex designs Discover industry-proven Sika materials now available for high-speed, additive tooling Explore the benefits of thermoset molds that ensure uniform expansion, optimum bonding with the end part, as well as high durability

Explore next-gen composites engineering solutions in this webinar. Uncover the capabilities of Fives' Composite Optical Automated Surface Tracking (COAST) platform and Advanced Composites Environment Suite (ACES) software, optimizing design, production and quality control. Gain insights into how these end-to-end solutions enhance productivity and deliver measurable results. Join Fives to discover the transformative benefits of a fully-integrated digital solution for revolutionizing manufacturing processes. Agenda: Digital composites suite: CAD, CAM, robotic automated fiber placement (RAFP) and in-process inspection Video demonstration Value propositions Product offerings 

In addition to its proven fire resistance as a pure foam and within a sandwich composite system, the new material offers efficient manufacturing of 3-dimensional geometries and opens new possibilities for direct function integration. Agenda:  Manufacturing process of thermoplastic particle foams Sandwich composite component requirements of commercial aircraft interior structures (e.g. FST, Heat Release) Function integration into net shape molded foam parts (e.g. inserts) Potential use-cases in fire critical applications

KraussMaffei will explain in-situ polyurethane (PUR) overmolding of injection-molded and composite parts and the development of this technology over the last decade. Waruna Seneviratne, director of the Advanced Technologies Lab for Aerospace Systems (ATLAS), will discuss how aerospace and advanced air mobility (AAM) markets can capitalize on this high-rate manufacturing solution. Agenda: What is ColorForm: process, equipment and tooling Pros and cons of the technology High technology solution examples: ColorForm automotive Market references in automotive Demand for future commercial aviation and both AAM and urban air mobility (UAM) What aerospace can learn from automotive for addressing demand for high-rate manufacturing Technological advances enabling material and process improvements for the future Role of ATLAS manufacturing innovation center for promoting advanced manufacturing and workforce development Road map for certification through manufacturing demonstrations

Discover the latest innovation in laser projection technology poised to increase accuracy, efficiency and reliability. LAP will unveil the features of its new CAD-PRO Xpert laser projection system and outline how various industries can benefit from the system's capabilities. Its cutting-edge technology platform empowers users with enhanced color range, speed and superior laser projection quality while increasing accuracy, efficiency and reliability. Explore how the advanced ergonomics of this system can reshape composite manufacturing processes across industries, ranging from aerospace and automotive to wind rotor blade production, yacht building and beyond. Agenda: Introduction of the features of the CAD-PRO Xpert Applications and advantages across industries Upgrading workplaces for enhanced digital worker guidance Modular system solutions based on the value-adding ecosystem

After having established a strong foundation in kinetic models in a previous webinar, part two delves into the exciting realm of machine learning and its transformative potential for composite manufacturing. While kinetic models have served the industry well, the growing complexity of composite manufacturing demands more sophisticated approaches. In this session, sensXPERT will explore innovative pathways to supercharge your production efficiency and enhance sustainability beyond the limits of traditional models. See how machine learning empowers composite manufacturers to achieve unprecedented accuracy in predicting key production parameters such as temperature, pressure and cure time. This translates to reduced cycle times and waste while increasing production throughput to maximize efficiency. SensXPERT will provide concrete examples and case studies demonstrating how to bridge the gap between meticulously-controlled laboratory experiments and the realities of the production floor, overcoming the limitations of kinetic models. Agenda: Define machine learning, its applications and their impact on composite manufacturing Explore real-world case studies in diverse composites manufacturing applications and how they exploit integration options Correlation analysis: uncovering hidden relationships between process parameters and product outcomes Time series analysis: forecasting production trends Anomaly detection: identifying irregularities

The 14th edition of the Graphene Conference will take place June 25-28, 2024, in Madrid, Spain. The international gathering includes thematic workshops, B2B networking and an Industrial Forum that dives into a variety of topics, including the latest developments in graphene production methods towards wide scale commercialization and examples of graphene in electronics, energy storage, aerospace and barrier applications.

The International Composites Summit (ICS) is renowned as the only solely focused UK event for professionals involved in the composites industry. ICS promises to be a unique platform for knowledge sharing, networking, and exploring the latest advancements in composite materials internationally, bringing people together to do business.

Join us at the ACCE 2023 event and learn about how the automotive and transportation industries are advancing with composites playing a key role in the development of electric vehicles and sustainability initiatives worldwide.  Lightweight composites are ideal materials for improving vehicle performance, reducing mass, extending range and compensating for battery weight.  Polymer composites are enabling lower emission vehicles, reducing the carbon footprint and saving energy to benefit the environment now and in the future.  Thermoset and thermoplastic composites are the key to EV, Mobility and Sustainability. 

The International Composites Summit (ICS), THE single place to do the most cost effective and sustainable composites business in the UK, is back for its highly anticipated 2023 edition, bringing together industry leaders, researchers, and innovators from across the composites sector. ICS promises to be a unique platform for knowledge sharing, networking, and exploring the latest advancements in composite materials internationally, bringing people together to do business. The International Composites Summit is renowned as the only solely focused UK event for professionals involved in the composites industry.

CAMX is your best source for new solutions, technologies, and ideas you need for your current and future projects. CAMX makes it easy to watch live process demos, see materials and interactive displays on what may be possible in the future, and meet with hundreds of manufacturers, distributors, and suppliers.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Jetcam’s latest white paper explores the critical aspects of nesting in composites manufacturing, and strategies to balance material efficiency and kitting speed.

Arris presents mechanical testing results of an Arris-designed natural fiber thermoplastic composite in comparison to similarly produced glass and carbon fiber-based materials.

Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.   

Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.

The total index reading backed down in May from its anticipated expansion, contracting again to land at 46.8.

Upon his one-year anniversary as editor-in-chief of CW, Scott Francis looks back at some of the brand’s changes and hints at where it might be heading next.

In 2018, Teijin broke ground on a facility that is reportedly the largest capacity carbon fiber line currently in existence. The line has been fully functional for nearly two years and has plenty of room for expansion.

Spanish startup Reinforce3D’s continuous fiber injection process (CFIP) involves injection of fibers and liquid resin into hollow parts made from any material. Potential applications include sporting goods, aerospace and automotive components, and more.

Longtime parts manufacturer offers more than composites welding. CW’s conversation with CEO Kjelt van Rijswijk explains KVE’s vision with Daher and where it’s headed.

Steptics industrializes production of CFRP prostheses, enabling hundreds of parts/day and 50% lower cost.

Recent conference in Denver, Colorado, emphasized the tools and knowledge composites manufacturers will need to meet customer and government sustainability goals.

Ultra-lightweight and made of recycled composites, the Eco Bracket cuts weight and cost in half and reduces CO2 emissions, in addition to providing high performance.

Brudeli’s patented plug-in Powerhybrid technology will use Hexagon Agility CNG/RNG fuel system with Type 4 tanks, enabling Class 7 and 8 trucks to meet ACT and ACF regulations.  

Envalior 30% glass fiber-reinforced Akulon RePurposed material helps Ahrend achieve lighter task chair with closed-loop value chain and reduced emissions.

Hydrogen storage and high-voltage battery system to support Class 8 heavy-duty fuel cell powertrains developed by Toyota.  

Future cabin concepts, rCF floor coverings and panels, noise regulation and other efficiencies will be tested this year using a 777-200ER aircraft.

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

In the Automated Composites Knowledge Center, CGTech brings you vital information about all things automated composites.

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

Closed mold processes have many advantages over open molding. In this knowledge center, learn the basics and vital tools needed to produce parts accurately.

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

This collection features recent CW stories that detail a range of tooling technologies, processes and materials.

Taiwan-based company offers rCF product design and development with significant CO2 emission reductions and certified material traceability.   

Thermolysis Co. Ltd. (Taichung City, Taiwan), dedicated to creating products that can be entirely recycled, has announced its socially responsible brand, RCF, which designs and develops a range of bike accessories — like bottle cages, pads, seats, cycling shoe boards, light stands and fenders — and daily necessities using carbon fiber recycled via the thermolysis process.

The company reports that its carbon fiber regeneration process is ISO 14067 certified, emitting only one-fifth of the CO2 emissions emitted when making new fiber. Statistics show that producing one ton of new carbon fiber typically results in about 20-40 tons of CO2 emissions. Thermolysis’ certification in 2023 by TÜV Rheinland, however, showed that each kilogram of its recycled carbon fiber (rCF) only emits 5.047 kilograms of CO2 equivalent. 

Since 2022, Thermolysis has also achieved UL 2809 certification to verify the origin of its rCF material waste. This ensures full transparency and traceability of material history. 

Thermolysis specializes in the production of rCF. Founded in 2016, it focuses on continuous innovation, especially in developing and integrating high-temperature thermal treatment systems for rCF. Since 2020, the company has been building rCF and regeneration factory lines, engaging in its processing and production.

To grow the rCF market, Thermolysis says it plans to expand applications to high-value added products. Besides large-scale rCF production, the company supports downstream needs in the carbon fiber industry by designing and manufacturing rCF paper and nonwoven materials (rCF prepregs, intermediate laminates and pipe product lines) and rCF pellets (ideal for injection processes). These products can be used in both thermosetting and thermoplastic processes. 

GKN Aerospace has spent the last five years developing materials strategies and resin transfer molding (RTM) for an aircraft trailing edge wing spar for the Airbus Wing of Tomorrow program.

The structural properties of composite materials are derived primarily from the fiber reinforcement. Fiber types, their manufacture, their uses and the end-market applications in which they find most use are described.

The emerging H2 economy drives tank development for aircraft, ships and gas transport.

Thermolysis launches RCF brand supporting recycled carbon fiber product development | CompositesWorld

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