We bought and tested 20 of the best sunhats as we adventured in the sunny landscapes of our local beaches, trails, and favorite hangout spots. Our expert product team evaluated each model's sun protection, comfort, breathability, and durability.
The best sunhat for all-around use is the Filson Summer Packer. We love the versatile styling of this model and its lightweight, easy-to-pack construction. Straw Paper Hats Women
The Sunday Afternoons Ultimate Adventure is a great sun hat for technical adventures, offering excellent protection while staying light, comfortable, breathable, and easy to pack.
Sun protection is important, which is why we've also tested the best men's sun shirts, the best women's sun protection shirts, and a whole slew of the best sunglasses. Our reviews can help you identify the best products and ones for your specific needs.
The only downside to this top performer is that you may have to sacrifice your ego to rock this hat. The Ultra Adventure is not the most stylish, and we thought the Filson Summer Packer looked better. But this model has everything else you're looking for to stop the “Death Star” from frying your neck and face. This hat covers you, from washing your car or gardening to sweltering desert hikes or summer kayak floats down your local creek.
Read more: Sunday Afternoons Ultra Adventure review
No hat is perfect. The Summer Packer's main downsides are that it's not adjustable (though it comes in five sizes), and it's not as protective as some other hats in our review, especially the cape-style hats. Due to these limitations, it isn't the best option for more demanding outdoor pursuits, where you'll spend long days in extreme conditions. That's why the Sunday Afternoons Ultra Adventure remains our favorite hat for technical use. But the Filson Summer Packer is your best bet if you're looking for a durable, comfortable sun hat that can take you from the trail to the bar patio.
Read more: Filson Summer Packer review
The Kids' Play Hat is close to perfect, but it's not quite. It has a very rigid brim, which is great for protection. However, that rigidness in the brim carries inside to where the hat meets the head. This is less comfortable than some hats with a softer brim. Also, this doesn't have a liner, which would have made it even more comfortable than it already is. Overall, this is a great hat and a favorite among all our testers, both kids and adults. If you need a hat specifically for babies, the Patagonia Baby Block the Sun hat is a decent option.
Read more: Sunday Afternoons Kids' Play Hat review
Although the neck cape is super protective, it can limit air circulation around your neck and feel a bit clammy on hot days. If you're running, the air circulates better — perhaps that's why Outdoor Research called it the Sun Runner rather than Sun Hiker. Another option worth checking out with full back-of-the-neck coverage is the Sunday Afternoons Adventure Hat.
Read more: Outdoor Research Sun Runner Cap review
While the Islander is a great all-around sun hat, it's not the best technical performer. This isn't a light hat, either. At 6.2 ounces, this is one of the heavier hats we reviewed. However, we found this hat to be extremely comfortable, even at this heavier weight. We didn't notice the weight when wearing this hat all day, but the gram counters may want to consider a different hat to bring on their next ultralight adventure. This is an excellent choice for those seeking a good-looking, comfortable, all-around great hat.
Read more: Sunday Afternoons Islander Hat review
As with most straw hats, the Classic Printed Straw Lifeguard Hat won't hold up to being stuffed in a duffle bag or suitcase. Even a slight bend in the brim will break the woven straws used in this hat. But again, this is the case with most straw hats. It's also worth noting that some light will get through in between the woven straw on top of your head, but it is more tightly woven than some other straw hats we tested. If you're looking for the most protection on the top of your head, check out a different hat. But for an affordable and stylish straw hat for casual summer days, this hat is hard to beat.
Read more: Billabong Classic Printed Straw Lifeguard Hat review
It is worth noting, however, that the Travel Foldable Brim Sun Hat is one of the heaviest hats we tested for this review. We still found it very comfortable, but the weight does make it less comfortable than some hats. There are also more stylish hats out there, but this hat balances style, comfort, sun protection, and breathability the best. Ladies less concerned with style and more interested in technical performance might like the Outdoor Research Oasis Sun Sombrero.
Read more: FURTALK Travel Foldable Brim review
To see more on our testing process, check out our full How We Test article.
This review is brought to you by GearLab Review Editors Sam Schild, Jessica Haist, and Joanna Trieger. Originally from the Midwest, Sam moved to Colorado in 2012 after a 7,000-mile bike tour across the United States. A very active backpacker, Sam has thru-hiked the Pacific Crest Trail, Continental Divide Trail, Grand Enchantment Trail, and the Colorado Trail twice. When he's not backpacking, Sam can be found trail running, rock climbing, camping, and peak bagging on the Colorado Front Range. With all these miles under the sun, Sam spends a lot of time considering ways to protect his face, neck, and ears.
Jessica came to the US from Toronto and now resides in Mammoth Lakes, CA, where she avidly engages in several sunny outdoor pursuits, including climbing, backpacking, mountain biking, and skiing. She recently earned a Master's Degree in Adventure Education from Prescott College in Arizona and has worked all over the US as an outdoor educator and guide. Sun protection is imperative in the types of activities Jessica and her students engage in.
The highest-scoring hats all ranked highly in the Protection and Comfort categories, the most important metrics in our tests. In the rest of our review, we'll outline the different test metrics we used and let you know which models stood out in each. We'll also discuss what to look for when considering the value of your purchase. Keep in mind that, according to the American Cancer Society, the best sun protection is to stay out of the sun, especially during the most intense sun hours (10am to 2pm). For the times when you have to be outside, however, the right sun hat can offer substantial protection.
Sun hats are typically a fairly affordable piece of gear, yet they perform the priceless task of saving your skin from sun damage. Most of the models in this review fall into a similar price range, with the notable exceptions of the Filson Summer Packer and the Tilley LTM6 Airflo, which retail for significantly more. Although we loved both of these hats, we also highly recommend several options that are less than half the price of those two models. Standing out for great value are the North Face Horizon Breeze Brimmer, Outdoor Research Sun Runner, Sunday Afternoons Islander, FURTALK Travel Foldable Brim, and Billabong Classic Printed Straw Lifeguard for their excellent performance at a more affordable price. The other thing to keep in mind when considering the price is versatility. If you can use a hat for various activities, as is the case with the Filson Summer Packer, it may have a greater value in the long run.
We chose protection as the most important rating because this is usually the reason you buy a sun hat in the first place. We traditionally think of sun hats as having wide, full brims but were surprised that the most effective types also include extra neck coverage.
Top scorers have enough protection to keep you fully covered throughout the day while still maintaining your sense of dignity. The most effective competitors had capes that go down the back of them to cover your neck. The OR Sun Runner Cap is the perfect example of this. It has a cape that cinches up in the front to cover the front and back of your neck from the sun.
The Sunday Afternoons Adventure Hat is the classic trail hat with a colossal visor and a long neck cape that makes you look like you've just walked out of the Sahara. During our tests, we discovered the paradox that the more protective a hat is, generally the less stylish it will be. We think the Sunday Afternoons Ultra Adventure has the optimal level of sun protection, but you can still sport it without feeling too ridiculous.
We also appreciate the 5.5-inch neck cape on the Sunday Afternoons Kids' Play Hat, which helps keep the back of your child's neck from getting burned while playing outside. Again, it's not the most stylish, but we're okay with that.
The full-brim hats in our review are all less protective because they don't have capes that cover your neck. Since many folks prefer the look and feel of a full-brim hat, however, it's worth considering which of these is the most protective. We found that it depends on the activities you'll be pursuing. The Outdoor Research Sombriolet, Quiksilver Pierside Straw, and Sunday Afternoons Guardian have some of the widest brims we tested, and for water sports or general activities like gardening, this will keep you most protected. However, wide brims can interfere with a loaded backpack. The near-constant jostling pushes wide-brim hats out of place and is majorly annoying for the wearer.
We recommend a hat with a narrower brim for backpackers, like the Filson Summer Packer or The North Face Horizon Breeze Brimmer. These hats interfere less with a loaded pack, so there's less chance that they'll annoy you on the trail. This means you're more likely to actually wear them while trekking, which is always the most protective option.
While almost all competitors have 50+ UPF ratings, contenders like the Columbia Bora Bora Booney II have mesh in the crown area that could allow some sunlight through. Models that have a good way to secure them to your head, which means they'll stay on in the wind, are also essential for protection. We like the Sunday Afternoons Adventure Hat's comfortable webbing cinch around our head, and it also comes with a chin strap.
All of the models we tested have a chin cinch cord to attach the hat to your head, with the exception of the Lanzom Wide Brim Straw Panama Roll Up. The Outdoor Research and North Face models have removable chin straps, so you can lower the dork factor when the chin strap isn't needed. Brims that will stay in place when it's windy are also important.
2) Take a BUFF and tuck it under a cap (photo below right). This allows for pretty good ventilation and is basically the budget DIY version of the OR Sun Runner. The downside is there is less protection for the neck, especially if your shirt does not have a collar.
Comfort is essential in a sun protection hat. If your hat isn't comfortable, it's less likely that you will grab it while going out the door. A super comfortable hat, in contrast, you might want to wear even when it isn't sunny out.
The most comfortable hats are usually very soft internally and are very lightweight. Our favorite models, the Filson Summer Packer and the Sunday Afternoons Ultra Adventure were top performers in this category. The stylish Sunday Afternoons Islander Hat and Billabong Classic Printed Straw Lifeguard were also top performers in the comfort metric, though these hats aren't particularly lightweight.
We find that full-brimmed competitors can be more uncomfortable, like the Outdoor Research Women's Oasis Sun Sombrero because the stiffer brims tend to dig into our foreheads.
The Sombriolet was the most comfortable of the large, full-brimmed hats, but it tends to run a little small as well. This brings up an important point: sizing is critical. We sized up on the REI Co-op Sahara Path Hat.
The lighter weight material the hat is made of, the more comfortable and wearable it is. The Outdoor Research Helios, the Ultra Adventure, and the Outdoor Research Sun Bucket were the lightest in the review and also some of the most comfortable. The latter two models also have great wicking materials to keep our heads cool and dry, which adds to their comfort.
One other factor we take into consideration is visibility. It is great to be fully protected from the sun, but if you can't see where you're going, it defeats the purpose. Depending on what activity you're doing, you're going to want to have the proper visibility. The Ultra Adventure has a great blend of good coverage and visibility. Its large front brim shades your face, but the tapered sides and neck cape allow you to look around more. We found the large full brims, especially the floppier ones, have the least visibility, and we would not recommend these for anything technical that you may need to look around a lot, such as ridge scrambling.
The OR Sun Runner provides some of the best sun protection with its built-in removable sun cape, but the wrap-around material can potentially limit your field of vision.
Though this hat isn't performance-oriented, we liked that the Furtalk Travel Foldable Brim allows you to fold the brim up in the front for those times when you need better visibility.
Two of the most breathable hats we tested were the Sunday Afternoons Ultra Adventure Hat and the North Face Horizon Breeze Brimmer. Its fabric breathes exceptionally well and has large mesh sections running along its sides. The Billabong Classic Printed Straw Lifeguard, Sunday Afternoons Islander Hat, and Sunday Afternoons Guardian are all made of straw, which is very breathable.
Some hats, like the Tilley LTM6 Airflo, have large mesh panels that allow air to move through and cool through circulation. Some hats have materials with breathable/wicking materials but no vents, like the Outdoor Research Helios and the Oasis Sun Sombrero.
The best models have ample ventilation and are made with breathable fabrics so that your head stays cool on hot days. These competitors are the Sunday Afternoons Ultra Adventure, Sunday Afternoons Adventure Hat, and the Outdoor Research Sombriolet. The Sunday Afternoons Islander is made of natural straw that's super breathable, and it has venting eyelets on the crown for added breathability. Filson Summer Packer didn't perform quite as well as these most breathable models, but it was close thanks to its breathable cotton material and eyelet vents.
We were a bit disappointed with the Outdoor Research Sun Runner Cap in this category because the neck cape tends to trap warm air when the front chin strap is done up, causing our necks to get hot. We also noticed that the cape partially covers the mesh ventilation. The Women's Oasis Sun Sombrero, the women's version of the Sombriolet, had disappointingly no vents, while the Sombriolet has four.
A high-quality, durable hat can potentially last you a lifetime and maintain your healthy skin. The most durable hats are well-made with strong materials and a crushable brim. The best ones can be crushed for days without the brim being affected and can be tossed around carelessly without worry.
The worst hats can't even be crushed and fall apart at the seams over a short time. We tested the durability of each hat by crushing it in a small ziplock bag for 30 minutes and seeing how they fared. The Tilley LTM6 Airflo bounced back immediately and showed no signs of being crushed.
We were pleasantly surprised by the Sunday Afternoons Ultra Adventure's foldable brim, which is much more durable and packable than the regular Adventure Hat. The Adventure Hat can only be packed flat, and when the brim is folded, it permanently creases.
The Filson Summer Packer performed really well here because it packs down small, and any creases caused by packing shake out after a wear or two. The Sun Runner and Helios are also very durable, packable hats that we can stuff in our packs and take anywhere. The Conner Airflow immediately got bent out of shape after the ziplock bag test. We weren't able to bend its brim wire back into a shape that looked remotely correct. The Quiksilver Pierside Straw hat didn't even make it to the ziplock bag test; the straw began to fall apart while packed in a duffle bag on our way to Moab for some testing.
We also looked out for hats that show stains. The cream-colored Adventure Hat definitely showed dirt quickly, but we like its clever webbing band over the forehead that disguises sweat stains. We also noticed OR Sun Runner's white color collected dirt quickly. But that dirt washed out just as quickly. Hat colors are tricky. You want them to hide stains but don't want them to be too dark and attract more sun and heat.
Style can make or break your dignity, and it is often what your choice of a hat will ultimately come down to. The most stylish hats have sleek, classic looks, while the least stylish have huge brims or odd-shaped capes.
Usually, the more protective a hat is, the less stylish it is, so you will have to decide for yourself how much protection to sacrifice so that you look good. Make sure the hat is stylish enough that you will wear it, though. Even if it's what you're looking for in protection, if it's too dorky for you ever to wear, then don't buy it. All the hats with capes — the Ultra Adventure, the Sun Runner, and the Adventure — inevitably lost style points. Keep in mind, though, that the Sun Runner's cape is removable for those times when you need to hide your post-hike matted hair on the brewery patio.
The Filson Summer Packer, FURTALK Travel Foldable Brim, and Lanzom Wide Brim Straw Panama Roll Up are all very stylish. When we asked friends and family which hat they'd want to wear, many of them invariably picked one of these hats first.
The Tilley LTM6 is ideal if you're into Indiana Jones or want a classic-looking model. If you buy a Tilley, you also join an exclusive secret club and inevitably start receiving the “Tilley Nod” from other Tilley owners.
The Sunday Afternoons Islander Hat is another one of the best-looking hats we tested. We think this hat is great for wearing around town on a summer day, on the beach, or even to casual outdoor parties.
Even though it's not the most stylish, we loved that the Sunday Afternoons Kids' Play Hat comes in 30 unique colors and patterns. There's bound to be a winner for every kid with this much variety.
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