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Higher Stretch-Blow Productivity for PET and HDPE | Plastics Technology

A 360-degree look at resin conveying systems: types, operation, economics, design, installation, components and controls.

This Knowledge Center provides an overview of resin moisture and the drying process, including information on the best drying practices for your manufacturing facility. pet jar making machine

Combat the skilled labor shortage using this comprehensive resource to train your own plastics processing experts.

Deep dive into the basics of blending versus dosing, controls, maintenance, process integration and more.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Despite earlier anticipated rollover in prices for most of the volume commodity resins, prices were generally on the way up for all going into the third month of first quarter.  

While price initiatives for PE and PVC were underway, resin prices had rollover potential for first two months of 2024, perhaps with the exception of PET.

Flat-to-downward trajectory for at least this month.

A mixed bag, though prices likely to be down if not flat for all this month.

Trajectory is generally flat-to-down for all commodity resins.

Flat-to-down trajectory underway for fourth quarter for commodity resins.  

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

In its 45th year, Precision Molded Plastics has carved out a technology and market niche, growing not just when opportunities arise but when they make sense, after its leader changed careers to keep the family business from changing hands.

As an injection molder, Windmill Plastics sought an economical production monitoring system that could help it keep tabs on its shop floor. It’s now selling the “very focused” digital supervisor it created, automating many formerly manual tasks.

As we mark the fifth anniversary of the Global Commitment, a collaborative effort led by the Ellen MacArthur Foundation and the United Nations, we reflect on its enduring impact in steering the plastic packaging value chain toward a sustainable future. We explore insights shared by initiative signatories, assessing the strides made and recognizing challenges faced, toward the construction of sustainable packaging frame.

Driven by brand owner demands and new worldwide legislation, the entire supply chain is working toward the shift to circularity, with some evidence the circular economy has already begun.

While still in contraction mode, the index came in at highest level since March 2023.  

Despite earlier anticipated rollover in prices for most of the volume commodity resins, prices were generally on the way up for all going into the third month of first quarter.  

Cooling specialist Addex to roll out new auto-profiling air ring for rotating dies, and new single-plenum air ring.

As more plastics manufacturers step into the Fourth Industrial Revolution, insights have emerged about how best to approach the digital transformation journey.

Mission PET supplements bottle-to-bottle capability with alternative applications for recycled PET.

Maker of one-stage ISBM machines will show off new sizes and styles of handled and stackable PET containers, including novel interlocking products.

Topping five other entries in voting by fellow molders, the Ultradent team talks about their Hot Shots sweep.

Serendipitous Learning Opportunities at PTXPO Underscore the Value of Being Present.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO. 

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Shibaura discusses the upcoming Plastics Technology Expo (PTXPO) March 28-30

Maker of one-stage ISBM machines will show off new sizes and styles of handled and stackable PET containers, including novel interlocking products.

NPE2024: Frigel North America will launch RSY Syncro and RS/MD series, as well as new innovations in at-the-press and whole plant cooling.

NPE2024: Progressive’s CVe OnDemand software now offers wireless connectivity.

NPE2024: iD Additives will also feature displays of chemical foaming agents, purging compounds, plastic mold cleaners, and water cleaning and maintenance systems.

NPE2024: Hasco, which marks its 100th anniversary in 2024, will highlight multiple product lines making their U.S. show debut, as well as a revamped responsive website that simplifies online ordering.

NPE2024: FimmTech will introduce online versions of its Nautilus process development software as well as its Scientific Molding and Design of Experiments (DOE) process development course.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves. 

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

As self-imposed and government-issued sustainability mandates approach, injection molders reimagine their operations.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

Get your clicking finger in shape and sign up for all that we have in store for you in 2023.  

Molding 2023 to take place Aug. 29-30 in Minnesota; Extrusion 2023 slated for Oct. 10-12 in Indiana.

Innovative closures at the forefront of this trend have fostered a tooling evolution that enables cost-effective manufacturing of lightweight designs. Find out more about why global beverage brands are switching closures, specific design best practices and the significant merits of a mono-material package solution. Join this webinar to find out how these production changes can enable you to reach your sustainability goals and drive business growth. Agenda: The trend toward lightweight beverage closure designs The advantages of lightweight and tethered closures Why beverage brands are implementing tethered solutions even in the absence of mandates Tooling design best practices to mold today’s ultra-lightweight closure designs The merits of a mono material package solution

Key technologies — such as multicolor molding, film molding and PUR overmolding for both exterior and interior applications — are at the forefront of this transformation. Join this webinar to explore the vast potential of eMobility in molding large components — including those with fiber reinforcements — thereby driving the need for large injection molding cells with a clamping force of up to 11,000 tons. You will also gain insight into Engel's innovative two-stage process, a solution for future recycling processes. This webinar will provide an in-depth overview of challenging applications, production concepts and best practices, including:       BMW iX front panel production cell Smart rear panels concept based on IMD and 2C molding Sustainability concepts based on two-stage process Large tonnage equipment for battery moldings

In today's manufacturing environment, robust processes that meet strict industry and regulatory standards are essential. With the advent of servo-driven ultrasonic welding technology, enhancing product quality and maintaining consistency has become remarkably effortless. Discover the fundamentals of ultrasonic welding, delve into vital components within these systems, explore how servo-driven ultrasonic welding enhances weld quality via advanced control features and gain insights into optimizing your assemblies for welding in these high-performing machines. Join Dukane to unlock the potential of ultrasonic welding in modern manufacturing for plastic devices and components. Agenda: Fundamentals of ultrasonic welding Key components in an ultrasonic welding system Using servo-driven ultrasonic systems to control your welding process Designing your parts and components for servo-controlled ultrasonic welding

This webinar will help you make informed decisions to confirm the equipment access stairs in your facility are OSHA compliant and meet the highest standards of safety and ergonomics. Agenda:  Identifying opportunities to increase safety in the work place Utilizing space saving stairways Ensuring code compliance for equipment access

4.0, EUROMAP, OPC, OLE, QC, DSN, SQL, VNC, MES, ERP, FTP, CMS, SPI — are you confused by all buzzwords being tossed around in the plastics industry? Not convinced the data collection is necessary? Or are you unsure of how it could be implemented and improve your molding processes? Wittmann has been on the cutting edge of the data collection push for nearly 20 years. In this webinar, take a step back from the idea of the manufacturing facility of the future and discuss what you can do today to improve your process. Using readily-available technology, Wittmann can help reduce downtime, limit scrap and wasted material, and predict required maintenance. Let the experts at Wittmann help you understand: what data can be collected, what that data can be used for, what systems are used, and how to implement them. Agenda: Demystifying the terminology Tracking the material flow and lot information through the material handling system The data available from various auxiliary equipment, such as: dryers, blenders, mold temperature controls and robots Automating the process through changes in the data collected at the machines during production Adding visualization to increase productivity

Learn how targeted, modular, dosing and blending solutions — covering powders, granules, regrinds and liquids — provide plastics processors of all kinds with best-in-class accurate dosing while delivering significant raw material savings and ensuring highest quality.  Agenda:  Introduction to Movacolor Blending in plastics applications Movacolor feeding and dosing technology Hybrid blending to combine high material throughput and dosing accuracy

Every three years, leaders from almost every major industry gather at NPE to advance their businesses through innovations in plastics. The largest plastics trade show in the Americas, NPE offers six technology zones, keynote speakers, workshops and opportunities to build partnerships. 

The 3D Printing Workshop @ NPE2024 – The Plastics Show, is an immersive, half-day workshop focused on the emerging possibilities for part production via 3D printing and additive manufacturing. Presented by Additive Manufacturing Media, Plastics Technology and MoldMaking Technology, the 3D Printing Workshop will build upon a successful model first introduced at IMTS 2014. Attendees will benefit from a program focused on practical applications of 3D technologies related to plastics processing. This event will conclude with a 3D Printing Industry Reception sponsored by Additive Manufacturing Media.

The Society Plastics Engineers (SPE) Extrusion Division and the SPE Eastern New England Section will co-host the Screw Design Conference-Topcon on June 19-20, 2024 @ UMass Lowell in Lowell, MA.  This highly technical program will focus upon screw design principles for single and twin screw extruders with wide ranging topics relating to screw designs for feeding, melting, mixing, venting and pumping plastics products and parts.   Areas of focus will include screw designs for melt temperature and gel management, gel minimization, bioplastics, recycled materials and foaming.   In addition to the technical sessions, a tour of the UMass Lowel Plastics Processing Laboratories will be integrated into Day 2 of the event.    This program is not just for screw designers, but to help anyone responsible for any type of extrusion operation to evaluate existing extrusion equipment; and also to prepare for future projects. Price to attend:  Less than $1000!  Registrations will be accepted in early 2024. Call for papers – To be considered to give a presentation, please submit a talk title and abstract on or before December 15 to:   Technical Chair: Eldridge M. Mount III, e-mail emmount@msn.com Corporate sponsorships - A limited # of corporate sponsorships (15) are available on a 1st come basis.  Included is a 6’ tabletop display (must fit on table), denotation in all promotional activities, and 1 no charge registration.  To become a sponsor contact: Charlie Martin, Leistritz Extrusion, e-mail cmartin@leistritz-extrusion.com, cell 973-650 3137 General information:   A reception on Day 1 and a tabletop display area will allow the attendees to meet and discuss state-of-the-art screw technologies with industry experts.  The SPE Extrusion Division will issue a “Screw Design Certificate” to all participants who have attended the program.  Students are encouraged to attend and will receive a discounted rate.   For additional information contact:  Program Chair:  Karen Xiao, Macro Engineering, KXiao@macroeng.com

Debuting in 2010, the Parts Cleaning Conference is the leading and most trusted manufacturing and industrial parts cleaning forum focused solely on delivering quality technical information in the specialized field of machined parts cleansing. Providing guidance and training to understand the recognized sets of standards for industrial cleaning, every year the Conference showcases industry experts who present educational sessions on the latest and most pressing topics affecting manufacturing facilities today.  Discover all that the 2022 Parts Cleaning Conference has to offer!

Presented by Additive Manufacturing Media, Plastics Technology and MoldMaking Technology, the 3D Printing Workshop at IMTS 2024 is a chance for job shops to learn the emerging possibilities for part production via 3D printing and additive manufacturing. First introduced at IMTS 2014, this workshop has helped hundreds of manufacturing professionals expand their additive capabilities.  

NPE2024: Aoki debuts higher output, single-stage ISBM presses and a lightweight packer bottle in HDPE.

New AL-500LL-60S is now Aoki’s standard model, superseding the AL-500LL-50S. It is molding both 1 L PET round jars and 225-ml HDPE packer bottles at the show. Source: Aoki Technical Laboratory

In four operating machine exhibits, Aoki Technical Laboratory is highlighting productivity improvements in single-stage, stretch-blow molding for narrow- and wide-neck PET containers, as well as a lightweight bottle design for popular HDPE pill packers.

First, Aoki is introducing its new standard model with even greater performance than its previous flagship model AL-500LL-50S. The new AL-500LL-60S is molding 125-ml cylinder bottles in PET at 5,400 bph.

A second exhibit features the same machine producing a lightweight bottle that Aoki developed for the increasingly popular HDPE packer market. It’s molding 225-ml bottles at 2,200 bph.

Aoki simplified its AT-1000NL-300 two-row machine to a single row in the new AL-1000-200 pictured here. This enables the new machine to mold products with a body diameter exceeding 100 mm and up to four cavities with a neck diameter of 120 mm or more. Source: Aoki Technical Laboratory

Third, Aoki changed the structure of its AL-1000NL-300 two-row machine to a simpler one-row design that enables this AL-1000-200 model to mold containers with a body diameter exceeding 100 mm. The previous model could not mold more than two cavities with a neck diameter of 120 mm or more, but the new version can mold up to four cavities with that neck diameter, depending on product size. At the show, it’s producing 1 L PET round jars at 2,800 bph.

Aoki’s AL-1000-60 is making its debut at a global trade show. This single-row model has a 34% shorter dry cycle, twice the overall productivity and 36% faster mold change than the earlier two-row AL-500N-60. Source: Aoki Technical Laboratory

Another single-row machine is making its debut at a global trade show. The AL-1000-60 can mold up to 20 containers; its dry cycle is 34% shorter than Aoki’s earlier two-row AL-500N-60; and the simpler mechanism enables mold-change time to be cut by 36%. Moreover, the company’s latest high-speed molding technology is said to enable a single machine to deliver the same productivity as two of the earlier models. The new version is molding 100-ml round PET bottles at 10,900 bph.

Aoki Technical Laboratory will be exhibiting new technology at NPE 2024 in Orlando, FL this May.

Plan to meet up with their team or get registered here!

The Tier One automotive supplier with compounding and blowmolding machine capabilities adds the 50-yr-old molder and moldmaker.

In both flexible and rigid packaging, the trend is to replace multimaterial laminates, coextrusions and “composites” with single-material structures, usually based on PE or PP. Nonpackaging applications are following suit.

Here’s a quick guide to fixing four nettlesome problems in processing PET bottles.

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