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How to Fix a Stuck Door Hinge Pin — Quick Home Repairs

A simple DIY solution to a common problem.

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Removing a door from its hinges is about as simple a DIY job as comes along. Yet more than one hinge pin has refused to budge even after employing a variety of tools and methods. If this has happened to you, we’re here to help.

There are two sources of trouble that cause a hinge pin to be difficult to remove:

We show you how to deal with both, neatly and efficiently.

The old technique of putting a big common nail under the hinge pin and whacking it with a hammer is a perfectly good way to knock the hinge pin from its bore. Until it isn’t. I’ve seen more than one pin held so securely in its bore that the nail will bend before the pin budges. That is, the striking force from the hammer goes into bending the nail and not loosening the pin.

The solution is to use a specialized tool. Mayhew makes a spring-loaded hinge pin remover. The tool is assembled from three parts: a tool steel punch pin tip, a powerful spring, and a small weight attached to the spring’s end.

There are rare instances when more stern measures are called for and, as good as the Mayhew tool is, it’s not powerful enough to knock out a really stubborn pin. That calls for a two-step solution:

Roy Berendsohn has worked for more than 25 years at Popular Mechanics, where he has written on carpentry, masonry, painting, plumbing, electrical, woodworking, blacksmithing, welding, lawn care, chainsaw use, and outdoor power equipment. When he’s not working on his own house, he volunteers with Sovereign Grace Church doing home repair for families in rural, suburban and urban locations throughout central and southern New Jersey.

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