The global aluminum extrusion market size was valued at USD 97.4 Billion in 2024, and it is expected to reach USD 185.2 Billion by 2033, exhibiting a growth rate (CAGR) of 7.4% during 2025 to 2033.
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Aluminum companies are increasingly focused on high-performance billets to enable quicker and more efficient extrusion operations. This development reflects expanding demand for increased productivity and precision in downstream applications, with businesses improving billet design and composition to fulfill the demands of global manufacturers seeking improved quality and operational efficiency. For example, in December 2021, Vedanta Aluminium Business, India’s largest producer of aluminum and value-added products, launched high-speed billets for the global extrusion industry at a virtual event with participants from the downstream and extrusion industries.
Aluminum extrusion firms prioritize sustainability by integrating closed-loop recycling and local sourcing. This change intends to minimize emissions and lessen the carbon footprint, in line with environmental goals. The emphasis on eco-friendly products and ethical sourcing indicates the industry's dedication to greener practices while also appealing to environmentally conscious consumers. For example, according to a recent study, over 35% of aluminum used in extrusions in the Asia Pacific region now comes from recycled sources. Additionally, China and India are pushing this change by considerably increasing the usage of closed-loop recycling systems to satisfy carbon reduction objectives, with China seeking to cut carbon emissions from aluminum production by 40% by 2035. For instance, in July 2024, window, door, and curtain walling designer and manufacturer Senior Architectural Systems announced its plan to reduce the carbon footprint generated through the transportation of its products by using UK-sourced closed-loop recycled aluminum. Furthermore, recycling firms are venturing into aluminum extrusion to address increased demand for sustainable materials, particularly in solar energy and building. This trend represents a shift toward sustainable production, as firms look for environmentally suitable materials for more ecologically friendly infrastructure construction. For example, New Delhi-based Nupur Recyclers Ltd (NRL) announced plans in October 2024 to expand into aluminum extrusion manufacturing through its new subsidiary, Nupur Expression. The company intends to invest over USD 2.1 Million in building a dedicated mill to meet the rising demand for sustainable materials in the solar energy and construction sectors.
The market research report has also provided a comprehensive analysis of all the major regional markets, which include Asia Pacific, Europe, North America, the Middle East and Africa, and Latin America. According to the report, Asia Pacific accounted for the largest market share due to the elevating efforts for lightweight and fuel-efficient automobiles to fulfill more rigorous environmental standards.
The Asia Pacific region is an industrial and technological powerhouse, both of which rely heavily on aluminum extrusions. Its demand for extruded aluminum is boosted by the variety of applications, which include consumer electronics, equipment, and aircraft. For example, in January 2024, Jindal Aluminium, India’s largest aluminum extrusion company, launched a new fabrication division. Powered by tools developed in-house, the new segment is another value-added offering after the company’s launch of an environment-friendly powder coating unit.
The automobile industry's transition to electric cars is propelling the demand for lightweight aluminum components in Europe. BMW and other automakers use extruded aluminum for EV chassis and battery housings to reduce vehicle weight, comply with EU pollution rules, and improve energy efficiency.
The requirement for aluminum extrusions is driven by the rise of North America's construction sector, notably residential buildings. Builders in the U.S. are increasingly using aluminum window frames and structural components due to their longevity and minimal maintenance requirements, with businesses such as Hydro boosting production to satisfy the region's building demand.
Infrastructure development and urbanization are driving the necessity for aluminum in large-scale projects in the Middle East and Africa. Saudi Arabia's NEOM project incorporates aluminum extrusions into architectural structures, favoring lightweight and durable materials suited for the harsh environment, aligning with the country's Vision 2030 aims.
In Latin America, aluminum extrusions have a significant demand due to industrial expansion, notably in manufacturing and transportation. Aluminum extrusions are used in Brazil's rising manufacturing sector for machine components and transportation equipment, with local businesses increasing output to support industrial expansion and regional exports.
Some of the leading aluminum extrusion market companies have been mentioned in the report.
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