In this month’s issue, we explore additive manufacturing technology for the PCB fabricator: where it stands today, the true benefits, and where it seems to be headed.
In this issue of PCB007 Magazine, we talk with leading economic experts, advocacy specialists in Washington, D.C., and PCB company leadership to get a well-rounded picture of what’s happening in the industry today. Don’t miss it. led lighting
Sustainability is one of the most widely used terms in business today, especially for electronics and manufacturing but what does it mean to you? We explore the environmental, business, and economic impacts.
The imbalance in supply and demand during COVID-19 in 2021 and 2022 created a global bubble of consumption. When the pandemic ended, pressure from destocking and rate increases to curb inflation led to a massive downturn in the global PCB industry in 2023. The Science and Technology International Strategy Center (ITSI) of the Industrial Technology Research Institute (ITRI) estimated that the total output of the global PCB industry in 2023 declined by 15.6% to US$73.9 billion. In China, Japan, Taiwan, and Korea, among Chinese-owned plants, their relatively low proportion of substrates, as well as strong growth in automotive applications, meant they outperformed the global average with a decline of just 9% for the year; Korea on the other hand had the highest proportion of substrates with most concentrated in consumer electronic memory applications so experienced a decline of more than 20%; while substrates accounted for a significant proportion of the industry output in Japan and Taiwan, their relatively balanced product mix as well as the support of automotive applications meant the level of decline fell somewhere between China and Korea.
The lower base period of 2023 meant that the electronics industry as a whole should experience stronger growth in 2024. The restocking of inventories should also see the PCB industry enter another cycle of growth. Consumer demand will need more time for a positive feedback cycle to reestablish itself but may still benefit from upgrades to some product specifications. The output of the global PCB industry is expected to climb back up to US$78.2 billion in 2024, an increase of 6.3% from 2023. Once consumer market growth approaches that of the global economy, the global PCB industry output should begin sustaining 4-5% long-term growth.
The following four key issues were identified by the Taiwan Printed Circuit Board Association (TPCA) and ISTI regarding the development of the global PCB industry in 2024:
1. International competition in building a resilient semiconductor industry is affecting PCB and substrate ecosystems
National governments have rolled out policies aimed at strengthening their semiconductor supply chains in the wake of COVID-19 supply chain disruptions and semiconductors becoming a strategic commodity. The U.S. for example announced the “CHIPS and Science Act” in August 2022 and used that as the framework to launch the “National Advanced Packaging Manufacturing Program” (NAPMP). Substrates were designated as one of the seven key areas of investment, with the first subsidy program to be announced in early 2024. Japan also passed the “Economic Security Promotion Act” in 2022, which designated semiconductors and other fields as “critical materials.” Shinko, a leading Japanese substrate manufacturer, can therefore expect to receive up to 17.8 billion Yen in subsidies towards the construction of its next-generation plant.
In addition to the increase in incentives, the US-China technology embargo is continuing to intensify, forcing foreign-owned companies such as TSMC, Samsung, and SK hynix to limit their expansion in China. China is therefore even more reliant on its domestic semiconductor industry now, but there are still questions over its economic slowdown and the sustainability of its massive subsidies. What should be closely monitored in the future is the effect of China’s push to accelerate its level of domesticalization on advanced packaging, a field that is not yet under sanctions.
The “Supporting American Printed Circuit Boards Act” (H.R. 7677) was introduced to the U.S. House of Representatives in 2022. The Act called for the government to provide US$3 billion in funding to increase the production of PCBs. The bill was ultimately not voted on but served as an indication that PCB was now attracting the attention of policymakers. Later on, President Biden and Prime Minister Trudeau announced on March 24, 2023, that the two countries would spend US$52 million to support PCB production in North America. Domestic PCB production will also be expanded under the “Defense Production Act” to prevent gaps in critical technologies that threaten national security.
2. Emergence of Carbon Neutral Electronic Products Ups Pressure on Supply Chain to Curb Carbon Emissions
For the electronics industry, there is no doubt at all that it must adapt to the macro environment and reduce its carbon emissions. The only variable is the level of pressure from customers and government regulations. Apple for example achieved carbon neutrality for its global operations in 2020. It also embarked on the “Apple 2030” strategy, aiming for carbon neutrality throughout its entire value chain by 2030 and a 75% reduction in carbon emissions compared to 2015. New Apple products released in 2023 reflect the company’s progress on carbon reduction. Apple Watch Series 9 was the first model to achieve carbon neutrality.
Brand-name customers that set such aggressive requirements on their supply chain, like Apple, are a small minority at present, but such customer requirements will only continue to increase in the future due to global pressure on carbon reduction. Supply chains must therefore be more proactive in their search solutions. 2030 can be considered a trial by fire for the supply chain. Businesses that fail to keep pace with the push for carbon reduction will face elimination.
3. New PCB Cluster Takes Shape in Southeast Asia as Supply Chains Accelerate Pace of Globalization
Customer demand for risk diversification and the development of new markets meant PCB vendors began looking southward in their investments at the end of 2022. The most popular destinations have turned out to be Thailand, Vietnam, and Malaysia. All the new investments announced to date indicate that the next emerging PCB cluster will be in Thailand. China may remain the main base of global PCB production, but the latest wave of investments in Southeast Asia will divert resources away from foreign investments in China. More than 10 leading Chinese companies have also invested in Thailand, so China’s share of global PCB production output will start to decrease over time. The surge in PCB manufacturers will accelerate the formation of a complete supply chain in Thailand. The crowding out effect on talent, infrastructure and other resources is a potential risk that investors will need to contend with.
4. Generational Product Upgrades Will Become the Main Source of Growth
The lack of killer applications makes large increases in sales of end-user products unlikely. Though a small increase in shipments of key end-user products is expected in 2024, this will be mainly due to inventory replenishment rather than a recovery in demand. Growth will therefore be driven by generational changes in technologies and products. Examples include expansion in substrate demand from developments in advanced packaging, continued increases in automotive PCB prices from autonomous driving, as well as boost to rigid PCB products from AI applications. These are all products that will have a more significant effect on the output of the global PCB industry.
In electric vehicles, local politics over subsidies and anti-subsidies have created a tug-of-war in the global strategies of European, American, and Chinese car-makers. Component suppliers should therefore continue to monitor future developments.
electronic component assembler In the year ahead, the development of the PCB industry will not only be influenced by market regulations but also politics. Changes in international politics as well as trade conflicts, will have a long-lasting impact on the electronics technology industry. Faced with such opportunities and challenges, businesses must not only strengthen their resilience but also pay close attention to customer and international political developments to ensure an agile strategic response.