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Dura Composites introduces 30-millimeter Mini Mesh d2 Grating | CompositesWorld

Pilot controls and wing components will be covered by Crouzet and Aciturri, respectively, as first prototype production begins. 

The all-electric aircraft company has been given exclusive rights to operate air taxis in Dubai by early 2026 for six years, in addition to other financial and operational support. Grp Angle

Dura Composites introduces 30-millimeter Mini Mesh d2 Grating | CompositesWorld

The new PO-Rein joint venture factory in Jiading, Shanghai, aims to be operational in 2026, producing up to 60,000 hydrogen vessels and high-pressure hydrogen storage systems per year for the Chinese commercial vehicle market.

A free, four-part educational series aims to bring awareness of composite materials’ advantages to the uncrewed systems and autonomy community.

A look into the tape/liner materials, LATW/recycling processes, design software and new equipment toward commercialization of Type 4.5 tanks.

Supply of Type IV composite hydrogen storage tanks for North American bus market extended, 2023 revenue up 37% driven by H2 infrastructure solutions, heavy-duty truck, bus and aerospace with 50% revenue increase expected again in 2024.

JEC World 2024: The RAMPF Group is bringing together three of its divisions — RAMPF Composite Solutions, RAMPF Tooling Solutions, and RAMPF Group Inc. — delivering a variety of materials and services to the composites industry.

Computed tomography (CT) provides highly accurate 3D analysis of internal microstructure, performance simulation of carbon fiber/PEEK satellite strut.

Kineco Kaman Composites India uses a bespoke Fill Accubot ultrasonic testing system to boost inspection efficiency and productivity.

JEC World 2024: With new logo and rebranding in hand, Composite Test & Evaluation Ltd. invites industry and potential partners to learn more about its decades experience in material, evaluation services.

Through a strategic partnership, the companies introduce the FiberScanner3D module, dedicated to bringing more rapid, reliable and robust fiber structure characterization methods to lab settings.

The new alliance will broaden National Composites’ capabilities in SMC and BMC and tooling, while providing customers with comprehensive solutions, from initial design to final delivery.

Together, AFPT, Alformet and New Frontier Technologies are fostering a productive environment for development of well-designed thermoplastic composites via automation, innovative design and advanced 3D expertise.

Hufschmied moves beyond optimized milling and drilling tools to develop SonicShark inline quality control system and Cutting Edge World cloud platform for optimized tool use and processes.

After significant losses in 2023, SGL Carbon reviews all options for its Carbon Fibers Business Unit including a partial or complete divestment.

Competitive sailing team prepares for the 37th America’s Cup beginning in August 2024 with adhesives, resins and laminate testing services for its AC75 monohull construction.

Intuitive Machines’ IM-1 Nova-C lunar lander features multiple configurations of struts manufactured by Rock West Composites. 

European project dedicated its first year to sustainable materials development and prototype manufacture, looks to validating performance.

JEC World 2024: A pressure vessel for HydroExceed manufactured via a recently delivered multi-spindle filament winder displays Mikrosam’s expertise in filament winding equipment.

Hufschmied moves beyond optimized milling and drilling tools to develop SonicShark inline quality control system and Cutting Edge World cloud platform for optimized tool use and processes.

JEC World 2024: Avel Robotics’ IMOCA hydrofoil, fresh off the water, is being highlighted at Toray Carbon Fiber Europe’s booth, showcasing a successful collaboration in using towpreg and AFP for efficient race boat development.

JEC World 2024: Expo-Net promotes 100% recyclable extruded thermoplastic resin flow mesh products, an updated technical processing guide and highlights its successful work with industry partners.

This edition of From CW the Archives revisits CW’s first plant tour — a visit to the F-35 FAL in Fort Worth, Texas — and a story by Ginger Gardiner a few years later. Both offer lessons on how to perform stacked drilling through composite and metalic materials. 

JEC 2024: Xenia Materials is unveiling Xegreen 23-C20-3DP, a 100% recycled PET-G carbon fiber-reinforced material grade for high-performance additive manufacturing.

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

CW explores key composite developments that have shaped how we see and think about the industry today.

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

As battery electric and fuel cell electric vehicles continue to supplant internal combustion engine vehicles, composite materials are quickly finding adoption to offset a variety of challenges, particularly for battery enclosure and fuel cell development.  

Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

The composite pressure vessel market is fast-growing and now dominated by demand for hydrogen storage.

When developing new products and formulations, there are a large number of additive choices to improve a single property you are aiming for: tougheners, plasticizers, flame retardants, the list goes on. One promising additive is graphene and its derivatives, but most organizations don’t know where to begin, so development walls are hit early in the process and therefore projects can be abandoned before success. But your chances of success are drastically increased when you partner with industry experts that know what forms of graphene will meet your needs. In this webinar Mito Materials will discuss how to successfully source, formulate and deploy any graphene material in the world — and do it to your specs and timeline.

With advancements in raw materials technology and processing, more sustainable and economical solutions for composite tooling are increasingly available. This webinar will discuss the potential for epoxy tooling prepregs to provide additional benefits and cost savings when producing composite tools for the aerospace and automotive markets. Agenda: Principles of ply reduction: best practices Key benefits of faster lamination Proving the case What's next for the future

The burgeoning advanced air mobility (AAM) market promises to introduce a new mode of transport for urban and intercity travelers — particularly those who wish to bypass the traffic congestion endemic to the world’s largest cities. The electric vertical take-off and landing (eVTOL) aircraft serving this market, because they depend on battery-powered propulsion, also depend on high-strength, high-performance composite structures produced at volumes heretofore unseen in the aerospace composites industry. This CW Tech Days will feature subject matter experts exploring the materials, tooling and manufacturing challenges of ramping up composites fabrication operations to efficiently meet the demands of a challenging and promising new marketplace.

Manufacturers often struggle with production anomalies that can be traced back to material deviations. These can cause fluctuations in material flow, cooling, and cure according to environmental influences and/or batch-to-batch variations. Today’s competitive environment demands cost-efficient, error-free production using automated production and stable processes. As industries advance new bio-based, faster reacting and increased recycled content materials and faster processes, how can manufacturers quickly establish and maintain quality control? In-mold dielectric sensors paired with data analytics technology enable manufacturers to: Determine glass transition temperature in real time Monitor material deviations such as resin mix ratio, aging, and batch-to-batch variations throughout the process Predict the influence of deviations or material defects during the process See the progression of curing and demold the part when the desired degree of cure, Tg or crystallinity is achieved Document resin mix ratios using snap-cure resins for qualification and certification of RTM parts Successful case histories with real parts illustrate how sensXPERT sensors, machine learning, and material models monitor, predict, and optimize production to compensate for deviations. This Digital Mold technology has enabled manufacturers to reduce scrap by up to 50% and generated energy savings of up to 23%. Agenda: Dealing with the challenge of material deviations and production anomalies How dielectric sensors work with different composite resins, fibers and processes What is required for installation Case histories of in-mold dielectric sensors and data analytics used to monitor resin mixing ratios and predict potential material deviations How this Digital Mold technology has enabled manufacturers to optimize production, and improve quality and reliability

SolvaLite is a family of new fast cure epoxy systems that — combined with Solvay's proprietary Double Diaphragm Forming technology — allows short cycle times and reproducibility. Agenda:  Application Development Center and capabilities Solutions for high-rate manufacturing for automotive Application examples: battery enclosures and body panels

OEMs around the world are looking for smarter materials to forward-think their products by combining high mechanical performance with lightweight design and long-lasting durability. In this webinar, composite experts from Exel Composites explain the benefits of a unique continuous manufacturing process for composites profiles and tubes called pull-winding. Pull-winding makes it possible to manufacture strong, lightweight and extremely thin-walled composite tubes and profiles that meet both demanding mechanical specifications and aesthetic needs. The possibilities for customizing the profile’s features are almost limitless — and because pull-winding is a continuous process, it is well suited for high volume production with consistent quality. Join the webinar to learn why you should consider pull-wound composites for your product. Agenda: Introducing pull-winding, and how it compares to other composite manufacturing technologies like filament winding or pultrusion What are the benefits of pull-winding and how can it achieve thin-walled profiles? Practical examples of product challenges solved by pull-winding

The Program of this Summit consists of a range of 12 high-level lectures by 14 invited speakers only. Topics are composite related innovations in Automotive & Transport, Space & Aerospace, Advanced Materials, and Process Engineering, as well as Challenging Applications in other markets like Architecture, Construction, Sports, Energy, Marine & more.

JEC World in Paris is the only trade show that unites the global composite industry: an indication of the industry’s commitment to an international platform where users can find a full spectrum of processes, new materials, and composite solutions.

Charting the Skies of Tomorrow: The Sustainable Aviation Revolution Welcome to a new era of air travel where innovation meets sustainability. Electric, hybrid-electric and hydrogen-powered aircraft represent a promising path to reach climate neutrality goals, with the aviation industry and governments jointly pushing boundaries to bring disruptive aircraft into service by 2035. From cutting-edge technologies to revamped regulations and greener airports, the pursuit of sustainable aviation requires unparalleled collaboration throughout the whole aviation value chain and ecosystem. Join us at the Clean Aviation Annual Forum from 5 until 6 March 2024, as we navigate towards cleaner skies together.

Composites 2024 is an international conference that focuses on advanced technology and development of composite materials. It brings together participants from academia and industry who share an interest in Composite Materials. It is a unique opportunity for composite specialists and newcomers alike and has long been a venue where researchers and industrialists network and share with colleagues from around the world and establish long term partnership. The conference includes plenary talks, keynote and oral presentations as well as posters sessions, an exhibit area for industry partners and sponsors, and an entertaining social program.

The European polyamide market is going through unprecedented times as it grapples with rising energy and feedstock prices, as well as declining consumption levels with lower demand from almost all application segments (including automotive, construction, fibres and E&E). Coupled with the growing emphasis on sustainability, recycling and the circular economy, this is a challenging period for the polyamide market in Europe. Is 2024 the year that the polyamide segment looks to emerge from the crisis tunnel? The industry needs to adapt to the new market reality, to innovate and invest in new technologies and processes to meet the new market demands and requirements with regards to economic sustainability and a circular economy. The Wood Mackenzie European Polyamide Conference takes place at the Kap Europa Congress Center in Frankfurt, Germany on 13-14 March 2024, combining integrated analysis across the polyamide value chain with sessions focused on feedstocks, polymers, and key application markets, deep dives into emerging trends and technologies. Themes for 2024 include: Is there any hope for the European polyamide industry? Is the polyamide profitability gone? What can we expect in the coming years? Will China's importation threat permanently change the European polyamide market? What are the future polyamide price trends and forecasts? Who will be the winners and losers of the current situation Is the circular economy a threat or an opportunity for the polyamide industry?

From 20-22 March, WindEurope’s annual on- and offshore wind energy event will be heading to Bilbao for a three-day conference and exhibition. You can expect 10,000+ attendees to join us for a look at the shape of European wind energy today. There’ll be dozens of conference sessions, hundreds of speakers, and 400+ exhibitors from the whole value chain looking to showcase their innovations and seal new deals. We’ll have social events across the event for you to reach out to new colleagues and educational sessions showing you all the ins and outs of wind energy. And plenty of time in between it all to sample all the gastronomic and architectural delights Bilbao has to offer!

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Jetcam’s latest white paper explores the critical aspects of nesting in composites manufacturing, and strategies to balance material efficiency and kitting speed.

Arris presents mechanical testing results of an Arris-designed natural fiber thermoplastic composite in comparison to similarly produced glass and carbon fiber-based materials.

Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.   

Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.

Veteran composites sites use kaizen and innovation culture to expand thermoplastic serial production, 4.0 digitization and new technology for diversified new markets.

New business builds on 100-year legacy in quartz, prepares for growth, while starting production of oxide fibers to meet increased demand for CMC by aerospace and industrial sectors.

This edition of From CW the Archives revisits CW’s first plant tour — a visit to the F-35 FAL in Fort Worth, Texas — and a story by Ginger Gardiner a few years later. Both offer lessons on how to perform stacked drilling through composite and metalic materials. 

Marine industry constituents are looking to take composite use one step further with the production of tough and recyclable recreational boats. Some are using new infusible thermoplastic resins.

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

The Carbon Fibre Circular Alliance (CFCA) brought together OEMs and technical partners to reclaim short carbon fibers from end-of-life sports equipment, realign into continuous prepreg tapes and remanufacture into new equipment.

Completed in December 2023, the pilot production line at Mitsui Chemicals Nagoya Works began trials in January and will supply carbon fiber samples within fiscal 2024.

During the one-day virtual event on April 17 from 11 a.m. to 3:30 p.m. ET, seven industry experts will provide insight into hot topics like waste reduction, energy efficiency, bio-materials and recycling.

Marine industry constituents are looking to take composite use one step further with the production of tough and recyclable recreational boats. Some are using new infusible thermoplastic resins.

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

The Carbon Fibre Circular Alliance (CFCA) brought together OEMs and technical partners to reclaim short carbon fibers from end-of-life sports equipment, realign into continuous prepreg tapes and remanufacture into new equipment.

JEC World 2024: Spanish research center Ideko showcases its knowledge, capabilities and experience in advanced manufacturing processes for composites to reduce the environmental footprint of aerospace production.

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

In the Automated Composites Knowledge Center, CGTech brings you vital information about all things automated composites.

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Closed mold processes offer many advantages over open molding. This knowledge center details the basics of closed mold methods and the products and tools essential to producing a part correctly.

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

This collection features recent CW stories that detail a range of tooling technologies, processes and materials.

Patented GFRP grating series, tailored to be reliable and durable in harsh environments, is now available in a new grating size with a sustainability focus.

Dura Composites (Clacton-on-Sea, U.K.), a glass fiber-reinforced polymer (GFRP) supplier for the marine and shipping industry, is introducing a new 30-mm Mini Mesh product to its d2 GRP grating range. The product will be available to purchase in early 2024, but businesses can already register their interest and request advance samples via the Dura Composites website or from the company’s marine team.

Available in 3,007 × 1,027-mm and 4,027 × 1,267-mm panel sizes, the 30-mm Mini Mesh range comes in green, gray, dark gray and sand to suit a wide range of environments. As with the entire Mini Mesh range, the 13-mm open hole size meets requirements of the European Ball Fall tests, and still maintains a 900-mm span on 1.5-Kn point load at L/100.

D2 Dura Grating is a patented GFRP grating series designed, developed and available exclusively from Dura Composites and is known for its safe, strong, fast and proven attributes. The design has advanced anti-slip properties and is anti-corrosive, making it ideally suited to the harsh conditions of ports, marinas, commercial shipping, aquaculture, piers and promenades. State-of-the-art composition ensures maximum safety tested to more than one million footfalls.

“When used as marina, walkway or pontoon flooring, the anti-slip surface of our d2 Dura Grating is tested to withstand even the wettest, oiliest and iciest conditions, ensuring a safe and highly durable walkway that allows access throughout the year,” Dean Fuller, new business manager at Dura Composites, notes.

As well as its small hole size, safety features and optimized strength-to-weight ratio, the company reports that d2 30-mm Mini Mesh uses 17.33% less embodied carbon than the 30-mm grating available elsewhere in the industry, making it a sustainable choice.

The d2 GRP Mini Mesh range was previously available in sizes of 23, 35, 45 and 55 mm. A 30-mm Mini Mesh product was available as part of the previous grating range several years ago, but has now been design-engineered for maximum performance and efficiency as part of the exclusive d2 product range.

Hybrid structural-reinforcement technology expands options, gains applications, markets.

The structural properties of composite materials are derived primarily from the fiber reinforcement. Fiber types, their manufacture, their uses and the end-market applications in which they find most use are described.

MTorres seeks to enable next-gen aircraft and open new markets for composites with low-cost, high-permeability tapes and versatile, high-speed production lines.

Dura Composites introduces 30-millimeter Mini Mesh d2 Grating | CompositesWorld

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