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Bipolar Stepper Motor |Hackaday

Playing the guitar requires speed, strength, and dexterity in both hands. Depending on your mobility level, rocking out with your axe might be impossible unless you could somehow hold down the strings and have a robot do the strumming for you.

[Jacob Stambaugh]’s Auto Strummer uses six lighted buttons to tell the hidden internal pick which string(s) to strum, which it does with the help of an Arduino Pro Mini and a stepper motor. If two or more buttons are pressed, all the strings between the outermost pair selected will be strummed. That little golden knob near the top is a pot that controls the strumming tempo. stepper motor types

[Jacob]’s impressive 3D-printed enclosure attaches to the guitar with a pair of spring-loaded clamps that grasp the edge of the sound hole. But don’t fret — there’s plenty of foam padding under every point that touches the soundboard.

We were worried that the enclosure would block or muffle the sound, even though it sits about an inch above the hole. But as you can hear in the video after the break, that doesn’t seem to be the case — it sounds fantastic.

Never touched a real guitar, but love to play Guitar Hero? There’s a robot for that, too.

Continue reading “Auto Strummer Can Plectrum The Whole Flat-Strumming Spectrum” →

Marvelously conceived and exquisitely executed, this huge ball made up of hexagon tiles combines the best of blinky LEDs and animatronics into one amorphic ball.

The creation of [Nicholas Perillo] of Augmentl along with [MindBuffer ], full details of the “morph v2” project have not yet been published. However, some tantilizing build progress is documented on [Nicholas’] Insta — most especially through the snapshots in the story thread spanning the last seven months. The scope of the project is brought into focus with time lapse video of hundreds of heat-set inserts, bundles of twisted wire, a pile of 1500 sliding rails, cases full of custom-order stepper motors, and thick cuts of copper bus bars to feed power up the shaft and out to the panels.

The demo video after the break is mesmerizing, shot by [nburdy] during a demo at MotionLab Berlin where it was built. Each hex tile is backed by numerous LEDs and a stepper motor assembly that lets it move in and out from the center of the ball. Somehow it manages to look as though it’s flowing, as they eye doesn’t pick up spaces opening between tiles as they are extended.

The Twitter thread fills in some of the juicy details: “486 stepper motors, 86,000 LEDs and a 5 channel granular synth engine (written by @_hobson_ no less, in @rustlang of course).” The build also includes speakers mounted in the core of the ball, hidden behind the moving LED hexes. The result is an artistic assault on reality, as the highly coordinated combinations of light, sound, and motion make this feel alive, otherwordly, or simply a glitch in the matrix. Watching the renders of what animations will look like, then seeing it on the real thing drives home the point that practical effects can still snap us out of our 21st-century computer-generated graphics trance.

It’s relatively easy to throw thousands of LEDs into a project these days, as PCBA just applies robots to the manufacturing problem. But motion remains a huge challenge beyond a handful of moving parts. But the Times Square billboard from a few years ago and the Morph ball both show it’s worth it.

As you’ve guessed from the name, this is the second Morph ball the team has collaborated on. Check out details of v1, a beach ball sized moving LED ball.

Continue reading ““MORPH” LED Ball Is A There-Is-No-Spoon, Reality-Bending Art Installation” →

Stepper motors divide a full rotation into hundreds of discrete steps, which makes them ideal to precisely control movements, be it in cars, robots, 3D printers or CNC machines. Most stepper motors you’ll encounter in DIY projects, 3D printers, and small CNC machines are bi-polar, 2-phase hybrid stepper motors, either with 200 or — in the high-res variant — with 400 steps per revolution. This results in a step angle of 1.8 °, respectively 0.9 °.

In a way, steps are the pixels of motion, and oftentimes, the given, physical resolution isn’t enough. Hard-switching a stepper motor’s coils in full-step mode (wave-drive) causes the motor to jump from one step position to the next, resulting in overshoot, torque ripple, and vibrations. Also, we want to increase the resolution of a stepper motor for more accurate positioning. Modern stepper motor drivers feature microstepping, a driving technique that squeezes arbitrary numbers of microsteps into every single full-step of a stepper motor, which noticeably reduces vibrations and (supposedly) increases the stepper motor’s resolution and accuracy.

On the one hand, microsteps are really steps that a stepper motor can physically execute, even under load. On the other hand, they usually don’t add to the stepper motor’s positioning accuracy. Microstepping is bound to cause confusion. This article is dedicated to clearing that up a bit and — since it’s a very driver dependent matter — I’ll also compare the microstepping capabilities of the commonly used A4988, DRV8825 and TB6560AHQ motor drivers.

Continue reading “How Accurate Is Microstepping Really?” →

If you’ve been a good little hacker and have been tearing apart old printers like you’re supposed to, you’ve probably run across more than a few stepper motors. These motors come in a variety of flavors, from the four-wire deals you find in 3D printer builds, to motors with five or six wires. Unipolar motors – the ones with more than four wires – are easier to control, but are severely limited in generating torque. Luckily, you can use any unipolar motor as a more efficient bipolar motor with a simple xacto knife modification.

The extra wires in a unipolar motor are taps for each of the coils. Simply ignoring these wires and using the two coils independently makes the motor more efficient at generating torque.

[Jangeox] did a little experiment in taking a unipolar motor, cutting the trace to the coil taps, and measuring the before and after torque. The results are impressive: as a unipolar motor, the motor has about 380 gcm of torque. In bipolar mode, the same motor has 800 gcm of torque. You can check that video out below.

Continue reading “Changing Unipolar Steppers To Bipolar” →

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