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Don’t Get Caught with a Smoking Heat Gun: Safety Tips for Laboratory Heat Gun Use | Lab Manager

Heat guns are powerful and versatile tools, but their potential hazards should never be underestimated.

Trevor Henderson BSc (HK), MSc, PhD (c), is the creative services director at Lab Manager.  He has more than two decades of experience in the fields of scientific and technical writing, editing, and creative content creation. With academic training in the areas of human biology, physical anthropology, and community health, he has a broad skill set of both laboratory and analytical skills. Since 2013, he has been working with LabX Media Group developing content solutions that engage and inform scientists and laboratorians. He can be reached at thenderson@labmanager.com. lab ptfe magnetic stirrer stir bar

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Heat guns are indispensable tools in many laboratory settings, frequently used to dry glassware or heat specific components in experiments. However, the hot air emitted by these devices, although invisible, poses significant safety risks. Treating a heat gun with the same caution as an open flame is crucial to prevent accidents. Below, we’ll explore key safety considerations and best practices to ensure safe and effective heat gun use in the lab.

Heat guns might not look as dangerous as an open flame, but their potential to ignite flammable materials is just as high. Here are some real-world incidents that highlight the importance of heat gun safety:

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These examples emphasize the need for proper safety protocols when using heat guns.

Laboratory heat guns have a motor-driven fan that blows air over an electrically heated filament. While effective, this design introduces serious spark hazards. The heating element often becomes red-hot, and the on-off switches and fan motors are not usually spark-free, increasing the risk of fire or explosion.

Despite their appearance, heat guns should be treated with the same respect as blow torches. The danger zone is invisible but highly active. Sparks combined with forced ventilation over a glowing filament can easily lead to ignition.

Never use a heat gun near open containers of flammable liquids, flammable vapors, or hoods controlling such vapors. Even a small amount of flammable vapor in the lab atmosphere can cause serious problems. Ensure the workspace is clear of any flammable substances before activating the heat gun.

Always be mindful of where you set down a heat gun after use. Ensure it’s placed on a non-combustible surface, far from any flammable materials or containers. Avoid placing it near solvents, wash bottles, or laboratory equipment that could ignite or melt.

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Wear heat-resistant gloves, a lab coat, and safety goggles when using a heat gun. PPE provides an extra layer of protection against accidental burns or exposure to hazardous materials.

Inspect the heat gun regularly for signs of wear, such as frayed cords or malfunctioning switches. Ensure the tool is clean and free of debris that could catch fire. Replace damaged equipment immediately to maintain a safe working environment.

Heat guns generate extremely high temperatures, and their heating elements can spark, posing a significant fire risk. Unlike open flames, the danger zone of a heat gun is invisible, creating a false sense of security.

No, heat guns should never be used near fume hoods controlling flammable vapors. The combination of high heat and flammable vapors can lead to fires or explosions.

Immediately turn off and unplug the heat gun. Inspect it for signs of damage, such as frayed cords or a malfunctioning fan. Replace or repair the equipment before using it again to avoid safety hazards.

Heat guns are powerful and versatile tools, but their potential hazards should never be underestimated. By understanding the risks, following safety guidelines, and using appropriate PPE, laboratory professionals can work confidently and securely. Remember, treating a heat gun with the same respect as an open flame is essential to prevent accidents and maintain a safe laboratory environment.

Trevor Henderson BSc (HK), MSc, PhD (c), is the creative services director at Lab Manager.  He has more than two decades of experience in the fields of scientific and technical writing, editing, and creative content creation. With academic training in the areas of human biology, physical anthropology, and community health, he has a broad skill set of both laboratory and analytical skills. Since 2013, he has been working with LabX Media Group developing content solutions that engage and inform scientists and laboratorians. He can be reached at thenderson@labmanager.com.

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