PIONEERS: Aviation cables are vital for aircraft carriers. The innovation has filtered throughout a wide array of industries. US NAVY PHOTO BY KENNETH ABBATE
The aviation industry has long been a breeding ground for innovation, giving rise to technologies that transcend their original purpose to find applications in various other industries. Amid the marvels of modern flight, an often overlooked yet critical component plays a vital role in ensuring safety and efficiency: the aircraft cable. From its inception to its diverse applications today, aircraft cable has become an essential part of aviation and beyond – including suspension systems. Car Suspension
Aircraft cable, commonly known as wire rope, is a type of flexible and strong cable composed of multiple strands of wire twisted together. This composition imparts exceptional strength, durability, and flexibility, making it suitable for a wide range of applications. Originally developed for aviation purposes, aircraft cable’s unique design and properties have found applications in various industries, including construction, marine, and even architecture.
Aircraft cable is typically composed of several individual wire strands, which are meticulously wound together to form a strong and flexible bundle. The term 7×7 and 7×19 refer to the arrangement of these strands. In a 7×7 configuration, the cable consists of seven strands, each composed of seven smaller wires. This configuration strikes a balance between strength and flexibility, making it suitable for applications that require moderate load-bearing capacity coupled with maneuverability. On the other hand, the 7×19 configuration comprises seven strands, each consisting of nineteen smaller wires. This configuration offers not only greater weight-bearing capacity for larger diameters of cable, but enhanced flexibility where there would be none for those larger diameters.
The roots of aircraft cable trace back to the early days of aviation. As aircraft evolved from wood and fabric structures to metal monoplanes and beyond, the need for strong, reliable cables became paramount. Aircraft cables were employed in various aircraft control systems, such as ailerons, elevators, and rudders, where precision and safety were of utmost importance. These cables not only played a crucial role in flight control but also in load-bearing applications, such as securing cargo and fuel lines.
Aircraft cables are available in different materials, with galvanized and stainless steel being the most common choices. Galvanized steel cables are coated with a layer of zinc to protect against corrosion, enhancing their longevity in outdoor or humid environments. On the other hand, stainless steel cables are highly resistant to rust and corrosion due to their inherent chromium content. The choice between the two depends on the specific application and the environmental conditions it will endure. Galvanized cables are often used in applications that require cost-effectiveness and moderate corrosion resistance, while stainless steel cables find their niche in environments where corrosion prevention is paramount.
The versatility of aircraft cable has extended its applications to even the most unexpected areas, including HVAC. The suspension of ductwork, for instance, has benefited greatly from the strength and flexibility of aircraft cable.
Griplock Systems, a leader in suspension technology, has harnessed the potential of aircraft cable to develop groundbreaking suspension systems tailored specifically for HVAC applications. Griplock Systems’ utilization of aircraft cable and its unique Grippers revolutionizes installations, offering unparalleled convenience, strength, and versatility. This innovative approach not only saves significant time and money but also ensures precise adjustability and secure fastening. By integrating aircraft cable into their designs, Griplock Systems has redefined possibilities in HVAC installations, providing unmatched efficiency and reliability for contractors and installers.
Aircraft cable’s adaptability and strength make it an indispensable component in the HVAC industry, reflecting human ingenuity and innovation. Griplock Systems’ use of aircraft cable underscores its transformative impact, enabling HVAC professionals to achieve new levels of efficiency and performance. As the industry evolves, the legacy of aircraft cable continues to soar, driving innovation and excellence in HVAC installations.
During his time at Griplock, Ryan Kwast, vice president of sales and engineering, has developed thousands of suspension systems for customers big and small throughout the country and in various industries.
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